Frequently Asked Questions
Active coils
Those coils which are free to deflect under load.
Angular relationship of ends
The relative position of the plane of the hooks or loops of extension springs to each other.
Baking
Heating of electroplated springs to relieve hydrogen embrittlement.
Blue
See Stress relieve.
Bucking
Bowing or lateral deflection of compression springs when compressed,
related to the slenderness ratio (L/D).
Closed Ends
Ends of compression springs where pitch of the end coils is reduced so
that the end coils touch.
Closed and ground ends
As with closed ends, except that the end is ground to provide a flat
plane.
Closed length
See Solid height.
Close-wound
Coiled with adjacent coils touching.
Coils per inch
See Pitch
Deflection (F)
Motion of spring ends or arms under the application or removal of an
external load (P).
Elastic limit
Maximum stress to which a material may be subjected without permanent
set.
Endurance Limit
Maximum stress at which any given material will operate indefinitely
without failure for a given minimum stress. Free angle
Angle between the arms of a torsion spring when the spring is not
loaded.
Free length (L)
The overall length of a spring in the unloaded position.
Frequency (natural)
The lowest inherent rate of free vibration of a spring itself (usually
in cycles per second) with ends restrained.
Gradient
See Rate
Heat setting
Fixturing a spring at elevated temperature to minimize loss of load at
operating temperature.
Helix
The spiral form (open or closed) of compression, extension, and torsion
springs.
Hooke's Law
Load is proportional to displacement.
Hooks
Open loops or ends of extension springs.
Hot Pressing
See Heat setting.
Hydrogen embrittlement
Hydrogen absorbed in electroplating or pickling of carbon steels,
tending to make the spring material brittle and susceptible to cracking
and failure.
Hystereis
The mechanical energy loss that always occurs under cyclic loading and
unloading of a spring, proportional to the area between the loading and
unloading load-deflection curves within the elastic range of a spring.
Initial tension (P)
The force that tends to keep the coils of an extension spring closed and
which must be overcome before the coils start to open.
Load (P)
The force applied to a spring that causes a deflection (F).
Loops
Coil-like wire shapes at the ends of extension springs that provide for
attachment and force application.
Mean coil diameter (D)
Outside spring diameter (O.D.) minus one wire diameter (d).
Modulus in shear or torsion (E)
Coefficient of stiffness used for torsion and flat springs.
Modulus in tension or bending (E)
Coefficient of stiffness used for torsion and flat springs.
Moment
See Torque.
Open ends, not ground
End of a compression spring with a constant pitch for each coil.
Open ends ground
"Open ends, not ground" followed by an end grinding operation.
Passivating
Acid treatment of stainless steel to remove contaminants and improve
corrosion resistance.
Permanent set
A material that is deflected so far that its elastic properties have
been exceeded and it does not return to its original condition upon
release of load is said to have taken a "permanent set."
Pitch (P)
The distance from center to center of the wire in adjacent active coils
(recommended practice is to specify number of active coils rather than
pitch).
Poisson's Ratio
The ratio of the strain in the traverse direction to the strain in the
longitudinal direction.
Preset
See Remove set.
Rate (R)
Change in load per unit deflection, generally given in pounds per inch.
Remove set
Process of closing to solid height a compression spring which has been
coiled longer than the desired finish length, so as to increase the
apparent elastic limit.
Residual stress
Stresses included by set removal, shot peening, cold working, forming or
other means. These stresses may or may not be beneficial, depending on
the application.
Set
Permanent distortion which occurs when a spring is stressed beyond the
elastic limit of the material.
Shot peening
A cold-working process in which the material surface is peened to induce
compressive stresses and thereby improve fatigue life.
Slenderness ratio
Ratio of spring length (L) to mean coil diameter (D).
Solid height (H)
Length of a compression spring when under sufficient load to bring all
coils into contact with adjacent coils.
Spring index
Ratio of mean coil diameter (D) to wire diameter (d).
Squared and ground ends
See Closed and ground ends.
Squared ends
See Closed ends.
Squareness of ends
Angular deviation between the axis of a compression spring and a normal
to the plane of the ends.
Squareness under load
As in the Squareness of ends, except with the spring under load.
Stress range
The difference in operating stresses at minimum and maximum loads.
Stress relieve
To subject spring to low-temperature heat treatment so as to relieve
residual stress.
Torque (M)
A twisting action in torsion springs which tends to produce rotation,
equal to the load multiplied by the distance (or moment arm) from the
load to the axis of the spring body.
Total number of active coils (N)
Number of active coils (n) plus the coils forming the ends.
Wahl factor
A factor to correct stress in helical springs effects of curvature and
direct shear